i-PRO and Richards CCTV Strengthen Aerospace Manufacturing

i-PRO Co., Ltd announced the successful deployment of its advanced, AI-powered camera technology at a major UK aerospace manufacturing facility. The project, delivered in partnership with long-time integrator Richards CCTV, modernised the site’s aging security infrastructure, addressing stringent aviation industry compliance needs while enhancing safety, operational efficiency, and future scalability.

The customer, a prominent supplier within the global aerospace supply chain, operates in a high-risk environment where precision engineering and rigorous safety standards are essential. Its legacy security system had grown increasingly unreliable, lacking the advanced functionality and analytics required for today’s complex security landscape. With high-value assets, civil aviation regulations, and extensive health-and-safety oversight requirements at play, the company sought a more intelligent, robust, and resilient security platform.

To meet these demands, Richards CCTV designed and implemented a comprehensive upgrade based on i-PRO’s edge-AI camera technology. The installation included 169 high-performance cameras deployed across production lines, common areas, external perimeters, and critical zones.

Key components included:

Advanced Camera Technology
i-PRO’s portfolio includes AI-enabled S-Series cameras that can distinguish people from objects in real time to reduce false alarms, high-speed PTZ cameras that extend perimeter awareness, and fixed domes that deliver clear evidence in shared spaces to help resolve incidents quickly. The cameras are integrated with Active Guard, i-PRO’s AI-powered search application that turns camera metadata into actionable intelligence, enabling operators to run real-time alerts and proactively manage incidents before they escalate.

Remote Monitoring and Analytics Enhance Operational Efficiency

Real-time alerts and mobile integration allow managers to receive live notifications and make decisions remotely, reducing the need for constant on-site supervision. Meanwhile, embedded AI analytics enable quality-control teams to detect manufacturing anomalies earlier, increasing production integrity and minimising downtime.“Our client was happy to lean on our long-standing experience working with i-PRO cameras and the local i-PRO team,” said Phil Luckman, Sales Account Manager at Richards CCTV. “Knowing that i-PRO is willing to properly engage with a customer, come on-site if required, and help demonstrate a proof-of-concept is invaluable.”

From the outset, system reliability and ease of integration were key. Richards CCTV reported that all 169 devices were “quick to configure and install,” with minimal disruption to day-to-day operations. i-PRO’s durable design, five-year hardware warranties for certified partners, and responsive UK-based support team ensured a smooth, future-proof, deployment and instilled confidence in the long-term viability of the platform.

Post-deployment, the aerospace manufacturer has seen measurable improvements across several fronts. The ability to analyse footage from multiple angles has helped refute false personal injury claims, while also identifying root causes of legitimate incidents, leading to meaningful updates in health-and-safety policies. The new system’s high-fidelity audit trails also support quality assurance and compliance documentation, delivering transparency for internal stakeholders and regulators alike.

Looking ahead, the installation offers scalability and future-proofing, enabling the end user to adapt the system to continuously evolving needs and industry standards. Planned expansions include securing additional tree-lined zones and increasing coverage in logistics corridors.The facility is also exploring new use cases for i-PRO’s evolving AI capabilities, including automated detection of PPE compliance and unsafe behaviours around heavy machinery.

“The cameras provide excellent images in all lighting conditions—every single one performed out of the box,” added Luckman. “With their build quality and long warranties, we know the i-PRO system will deliver long-term value.”

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